Sanbang Cable Logo
OEM / ODM Services

Custom Wire &
Cable Solutions

From concept to delivery, we provide end-to-end custom wire and cable manufacturing. Tailored materials, precise specifications, and rigorous quality control for your unique requirements.

Custom Braided Insulated Wire with fork terminals

Braided Insulated Wire

Wide range of applications

100%
Custom

Customization Capabilities

Every aspect of your wire and cable can be customized. We work with you to define exact specifications that match your application requirements.

Wire Type

Silicone, PVC, XLPE, fiberglass braided, Teflon, and more insulation types available for any environment.

  • Silicone Rubber
  • PVC
  • XLPE
  • PTFE/Teflon
  • Fiberglass
  • Low Smoke Zero Halogen

Wire Gauge (AWG)

Full range of conductor sizes from ultra-fine signal wires to heavy power cables.

  • AWG 4 ~ AWG 30
  • 0.08mm² ~ 25mm²
  • Single or Multi-core
  • Custom Cross-sections

Temperature Rating

Engineered for extreme conditions from cryogenic cold to furnace-level heat.

  • -60°C to +450°C
  • Standard (80°C)
  • High Temp (200°C)
  • Ultra High (300°C+)

Color & Marking

Custom colors, stripes, and printing for easy identification and compliance.

  • Any RAL/Pantone Color
  • Stripe Marking
  • Custom Logo Printing
  • UL/CCC Markings

Shielding & Jacket

Multiple shielding options for EMI protection and environmental sealing.

  • Braided Copper Shield
  • Aluminum Foil Shield
  • PVC/Silicone Jacket
  • Flame Retardant

Terminals & Connectors

Pre-terminated assemblies with fork, ring, pin, blade, and custom connectors.

  • Fork Terminals
  • Ring Terminals
  • Pin Connectors
  • Custom Plugs
  • JST/Molex

Cable Construction

Single conductor, multi-core, flat ribbon, coiled, or any custom construction.

  • Single Core
  • Multi-Core (2-37)
  • Flat Ribbon
  • Coiled/Spiral
  • Sheathed

Voltage Rating

From low-voltage signal wires to high-voltage power cables for industrial use.

  • 300V Signal
  • 600V Standard
  • 1000V Power
  • 3000V+ Special

Custom Order Process

Our streamlined 6-step process ensures your custom wire and cable order is handled with precision from initial concept to final delivery.

01

Requirement Discussion

1-2 Days

Share your application needs, operating environment, and performance requirements. Our engineers will analyze your requirements and propose optimal solutions.

02

Technical Design

2-3 Days

Our R&D team creates detailed technical drawings and material specifications. We select conductor material, insulation type, shielding, and construction to match your exact needs.

03

Sample Production

5-7 Days

We manufacture prototype samples using production-grade materials and processes. Samples are available for your testing and approval before mass production.

04

Quality Testing

2-3 Days

Comprehensive testing including voltage withstand, insulation resistance, temperature cycling, flex life, and any custom test your application requires.

05

Mass Production

7-15 Days

After sample approval, we begin full-scale production on our 6 extrusion lines. 100% in-line quality inspection ensures consistency across the entire batch.

06

Packaging & Delivery

3-7 Days

Custom packaging and labeling per your requirements. We support sea freight, air freight, and express delivery to 50+ countries worldwide.

Typical Lead Time
20 - 35 Days
From inquiry to delivery

Industry Applications

Our custom cables serve diverse industries. Tell us your application and we will engineer the perfect solution.

Home Appliances

Home Appliances

Air conditioners, washing machines, refrigerators, and small kitchen appliances. We supply Haier, Hisense, TCL, and more.

Internal motor wiringControl board leadsSensor cablesPower cord assemblies
Industrial Equipment

Industrial Equipment

Transformers, sensors, electrical control cabinets, and power distribution systems for heavy industry.

Transformer winding wireSensor signal cablesCabinet wiring harnessHigh voltage leads
Automotive & EV

Automotive & EV

High-temperature engine wiring, battery cables, and custom harnesses for automotive and electric vehicle applications.

Engine bay wiringBattery management cablesEV charging leadsDashboard harnesses
Lighting & Electronics

Lighting & Electronics

LED driver wires, connector assemblies, and miniature cables for lighting fixtures and consumer electronics.

LED driver connectionsSmart home wiringPCB lead wiresConnector assemblies
Renewable Energy

Renewable Energy

Solar panel cables, wind turbine wiring, and weather-resistant cables for renewable energy installations.

Solar panel leadsInverter cablesBattery storage wiringOutdoor rated cables
Medical Devices

Medical Devices

Biocompatible, ultra-flexible, and precision cables for medical equipment and devices.

Patient monitor cablesImaging equipment wiresSurgical tool leadsDisposable sensor cables

Technical Specifications

A comprehensive overview of customizable parameters. Every parameter below can be tailored to your exact requirements.

ParameterAvailable Options
Conductor Material
Tinned Copper
Bare Copper
Nickel-plated Copper
Silver-plated Copper
Copper Alloy
Conductor Stranding
Solid
7-strand
19-strand
Multi-strand (flexible)
Ultra-fine strand
Insulation Material
Silicone Rubber
PVC
XLPE
PTFE (Teflon)
FEP
Fiberglass
Outer Jacket
Silicone
PVC
Nylon
Cotton/Fiber Braid
Stainless Steel Braid
Temperature Range
-60 to +200°C
-40 to +105°C
-40 to +125°C
-60 to +250°C
-200 to +450°C
Voltage Rating
300V
600V
1000V
3000V
Custom
Certifications
UL
CCC
CE
RoHS
REACH
Packaging
100m Coil
200m Coil
Reel (custom)
Cut to length
Bulk spool
Minimum Order Qty
500m
Per specification
Sample Available
Yes
5-7 days lead time
Payment Terms
Flexible
T/T, L/C, PayPal

Custom Order Inquiry

Tell us about your project. The more detail you provide, the faster we can prepare an accurate quotation.

Contact Information

Product Specifications

We typically respond within 24 hours on business days.